Batch Centrifuge
ZUKA 1750 Batch Centrifuge
Advanced technology for maximum efficiency in sugar production
Smart and connected to maximize efficiency
Combination of cutting-edge technologies and high-quality materials
Over 4,000 centrifuges installed worldwide
The ZUKA 1750 Batch Centrifuge, developed by Cail & Fletcher, represents the most advanced generation of automatic centrifuges designed for the sugar and ethanol industry. Engineered with a focus on efficiency and durability, this line features the innovative Floating Discharger System (FDS), which enables synchronized movement of the basket and discharger, minimizing impact and maximizing the quality of the sugar produced.
The ZUKA 1750 centrifuge was created to maximize mill productivity, combining a robust design with the latest market technologies. With Duplex stainless steel components and an optimized structure, this centrifuge offers high resistance to harsh conditions and maximum stability during operation.
Differentials
Maximum Productivity
- Up to 30 cycles/hour
- Dual discharger: 10% increase in capacity
- Large number of perforations for better centrifugation
- Bottom shutter for faster sugar extraction
- Linear guide for precise discharge
Energy Savings
- Low inertia thanks to basket geometry
- Basket with reinforcement rings for weight reduction
- Continuous monitoring of basket loading
- Energy recovery to the grid
- Lower water consumption
- Reduced cycle time
Excellent Sugar Quality
- Duplex stainless steel basket
- Shaft deflector for better massecuite distribution
- Feeding gate: precise flow control of massecuite without contamination
- Inclined hub arms optimizing sugar extraction
- Discharger cleaning system
- Elements that improve molasses separation
- Inclined surface for molasses drainage
- Water or juice injection system reducing molasses residence time in the housing
- Tangential outlet piping
- Y-shaped piping for separation of rich and poor molasses, with independent valves
Highest Safety Standards
- Multiple mechanical and electrical protections
- Highly efficient braking system
- Optimal A/D ratio of the basket for maximum stability
- Basket with reinforcement rings for maximum safety
Monitoring System
- HMI with simple interface
- Automatic and manual modes
- Continuous monitoring of basket loading
- Electro-pneumatic interface
- Alarm and maintenance report
- Operation assistance
Connected Intelligence
- Cail & Fletcher SMART Control™ for remote data analysis
- Cail & Fletcher Hydrotrac probe
- Torque measurement
- Online color measurement
- Layer thickness measurement
Electrical Interface
- Standard motor: ABB, Siemens, or WEG – other brands available upon request
- Four-quadrant inverter with IGBT
- Energy recovery system
- Cycling box: up to 8 machines
- Single or multiple drive system
